AIDA GELINA BRIKEN nToF CRIB ISOLDE CIRCE nTOFCapture DESPEC DTAS EDI_PSA 179Ta CARME StellarModelling DCF K40
  CARME, Page 30 of 34  ELOG logo
ID Date Author Subject
  86   Mon Sep 27 06:42:45 2021 RSS JMCARME baking status -6
Current temperature ~102 C. Was set in the manual mode since last evening 18:54.
See plot and screen attached.
Current pressure 3.62E-7 
See
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?rtime=OK4kVZKB2Ug
http://web-docs.gsi.de/~lestinsk/vacplot.php
Attachment 1: Screenshot_from_2021-09-27_07-41-06.png
Screenshot_from_2021-09-27_07-41-06.png
Attachment 2: Screenshot_from_2021-09-27_07-41-39.png
Screenshot_from_2021-09-27_07-41-39.png
  85   Sun Sep 26 17:20:13 2021 RSS JM CB (remotely) CARME baking status -5
Current temperature ~105 C
See plot and screen attached.
Current pressure 6.08E-7 
See
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?rtime=OK4kVZKB2Ug
http://web-docs.gsi.de/~lestinsk/vacplot.php
Attachment 1: Screenshot_from_2021-09-26_18-19-26.png
Screenshot_from_2021-09-26_18-19-26.png
Attachment 2: Screenshot_from_2021-09-26_18-18-23.png
Screenshot_from_2021-09-26_18-18-23.png
  84   Sun Sep 26 07:41:00 2021 CB (remotely)CARME baking status -4
Current temperature ~87C

See plot and screen attached.
Note Baking code restarted yesterday evening.

Current pressure 2.1E-7 increasing

See
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?rtime=OK4kVZKB2Ug
http://web-docs.gsi.de/~lestinsk/vacplot.php
Attachment 1: Temps.png
Temps.png
Attachment 2: Screen.png
Screen.png
  83   Sat Sep 25 19:01:50 2021 CB (remotely)CARME baking status -3
Baking automatically stopped due to negative gradient in on thermocouple for 10 minutes straight. 
Not surprising giving we were baking at full power bu making little progress. We should have switched to manual
mode.

Switched to manual mode for now at 60 C to recover temperature without excessive gradients. 
Will restart automatic mode later today. Should be back to full power tomorrow morning.

EDIT
21:42 CET - Temperature stabilised. Restarted automatic mode.
Attachment 1: Temps.PNG
Temps.PNG
  82   Sat Sep 25 07:23:06 2021 CB (remotely)CARME baking status -2
Current temperature ~90 C
However note setpoint is at 102 C. It appears we are baking at full power, but too many heat losses?
Temperature gradient still increasing. May just be a matter of time.

See plots attached


Current pressure ~ 1.9E-6 mbar decreasing

See
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?rtime=OK4kVZKB2Ug

and
http://web-docs.gsi.de/~lestinsk/vacplot.php
Attachment 1: temp_plot.png
temp_plot.png
Attachment 2: temps.png
temps.png
  81   Fri Sep 24 15:36:34 2021 CB (remotely)CARME baking status
Current temperature ~64 C

See plots attached

Current pressure ~ 2.5E-6 mbar

See
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?rtime=OK4kVZKB2Ug

and
http://web-docs.gsi.de/~lestinsk/vacplot.php
Attachment 1: Temp.png
Temp.png
Attachment 2: Temps.png
Temps.png
  80   Fri Sep 24 09:44:58 2021 JM MLVacuum gauge readout

The analog readout of the Combivac controller for the IE514 ion gauge has been set up, readings are plotted to http://web-docs.gsi.de/~lestinsk/vacplot.php. Readings and plot should be updated every minute.

  79   Fri Sep 24 08:47:36 2021 JM RSS CB(Remotely)Baking

Baking halted on 23/9/21 16:16 as connection to TC08 module was lost. USB cable connection to TC08 module appears to have been damaged in shipment. USB hub and cable replaced, connection re-established and baking restarted 17:27. 

Ramping of baking limited to 40C by the maximum difference between parts of the chamber being too high, this safety feature prevents high thermal gradients. Limitation caused by uneven heating due to placement of heating elements resulting in the gate valve end of the chamber being much cooler than the rest of chamber. The pressure increased to ~8e-7mbar at 40C due to increased outgassing. Baking stopped at 07:00 24/9/21, heating elements were repositioned and the baking jacket reassembled. Code recompiled to include the rate and temperatures limits from elog 76.

Baking restarted at 10:00

  78   Fri Sep 24 07:04:57 2021 RSS JMIE 514 pin arrangement and degas instructions

Fabre (German)       Color (English)

grau                         grey

blau                         blue

rot                            red

braun                       brown

weiss                        white

rosa                          pink

gelb/gruen                yellow/green

Attachment 1: IE514_pin_arrangement.JPG
IE514_pin_arrangement.JPG
Attachment 2: degas_function.jpg
degas_function.jpg
  77   Thu Sep 23 14:19:27 2021 CB (remotely)Checking baking remotely - instructions
1. Connect to pi on CRYRING local network 
ssh pi@192.168.207.127

Password available on request


2. To check state of baking code

screen -x

please do not press any keyboard button if unsure how the code works. 
Pressing q instantly stops baking in case of emergencies

when done, to disconnect

CTRL+A 
d


3. To check log of commands / previous status of baking code

cd Programs/Baking
cat Log.dat


4. To check temperature plot

cd Programs/Baking
gnuplot Plot_temps.gp 

CTRL+C on terminal to quit

Please remember the Pi has limited computing power and the gnuplot window will consume some of that when open
One remote user is no problem, but multiple may give issues to the Pi


5. Check current pressure

Currently:
https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?e=hEoZt7


(Pictures from webcam are in ~/Webcam on the pi
CM52 data also to be available online in real time soon)
Attachment 1: Temp.png
Temp.png
  76   Thu Sep 23 13:31:12 2021 JM RSS MLIE514 Gauge and Bakeout

CARME setup checked by vaccum group this morning. 

Both IE514 gauges de-gassed. To de-gas on the CM52 controller select the channel and hold the right arrow for two seconds. The reading will flash indicating the de-gassing procedure, this lasts for 2 minutes before completing. Flashing automatically stops once procedure finishes. Attached for convinience is the wire colour-pin assignment for the gauge head again.

Baking jacket fully assembled around CARME and baking code updated. Temperature and rate limits updated to match thermocouples around the chamber.

                        Max Temperature                Max Rate

Chamber                155C                               10C

Floating                  175C                              150C

Octagon (outside tent)  50C                           10C 

 Automatic baking started at 13:50, pressure was 1.69e-7 mbar

Attachment 1: 20210923_113239.jpg
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20210923_135954.jpg
  75   Wed Sep 22 14:44:51 2021 JM RSS MLCARME leak test + bakeout tent

On 21/9/21 CARME was connected to the leak tester. Leak testing showed no apparent leaks, extra time required to reach <1e-4 mbar during initial turbo pumpdown might be due to outgassing from additional installed components on the chamber. Turbo pump restarted 

21/9/21 16:28    9.73e-7 mbar

21/9/21 16:48     8.92e-7 mbar

21/9/21  17:28    7.88e-7 mbar

elog 74 contains the pressure taken every hour after this point from the webcam. 

 

NEG and NEG-ion cables for controller modules connected to feedthroughs on the CARME chamber. Feedthroughs have been electrically checked and are OK.

CARME baking jacket constructed around chamber. Thermocouples in place around the chamber. Vacuum group are coming tomorrow morning to inspect and de-gas installed gauge, after they are finished we mount final pieces of baking jacket and begin baking.  

 

Attachment 1: 20210922_145646.jpg
20210922_145646.jpg
Attachment 2: 20210922_145933.jpg
20210922_145933.jpg
Attachment 3: 20210922_151728.jpg
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Attachment 4: 20210922_152052.jpg
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Attachment 5: 20210922_152113.jpg
20210922_152113.jpg
  74   Wed Sep 22 08:30:08 2021 CB (remotely)CARME pressure during first XHV test
CARME pressure moved to

https://uoe-my.sharepoint.com/:x:/g/personal/cbruno2_ed_ac_uk/EVbsVOubNHRLj0PKiFIvd00BClMJ6WSJ1UDAyLA2F3R4jA?e=hEoZt7


Some photos overnight are over-exposed and pressure cannot be read. 
Might be able to fix with image processing if needed, but likely not worth the time. 

Baking started: 23/09/2021 14:00	
Photo frequency changed to once per 10 minutes.
  73   Tue Sep 21 08:20:39 2021 MLCARME installations

 

Quote:

Ion pump, RGA and additional gauge installed on the chamber.

Our gauge is the one mounted above the NEG feedthrough, Michael's gauge is mounted below the feedthrough. Ion pump too large to install on the top of the vessel, sufficient room on flange immediately next to this top flange.  

Baking frame assembled around chamber, all required components fit within the baking volume. Insulation on baking tray and heaters set up and connected to pi controller. 

Pumpdown begun at 16:30. Turbopump on at 16:40. Unable to reach the required pressure for the hot cathod gauge before leaving the lab ~18:10. Suggests possible leak, pressure and leak check tomorrow morning.

MACOR strain relief and plastic strain relief tested in edinburgh compared (see image). MACRO hole size is 2x bigger than the test piece, suggests mix up between radius and diameter for MACOR strain reliefs. 

Vacuum group confirmed temperature limits for the RGA of 200°C without the electronics removed and 80°C with electronics installed.

  72   Mon Sep 20 11:45:45 2021 JM RSS MLCARME installations

Ion pump, RGA and additional gauge installed on the chamber.

Our gauge is the one mounted above the NEG feedthrough, Michael's gauge is mounted below the feedthrough. Ion pump too large to install on the top of the vessel, sufficient room on flange immediately next to this top flange.  

Baking frame assembled around chamber, all required components fit within the baking volume. Insulation on baking tray and heaters set up and connected to pi controller. 

Pumpdown begun at 16:30. Turbopump on at 16:40. Unable to reach the required pressure for the hot cathod gauge before leaving the lab ~18:10. Suggests possible leak, pressure and leak check tomorrow morning.

MACOR strain relief and plastic strain relief tested in edinburgh compared (see image). MACRO hole size is 2x bigger than the test piece, suggests mix up between radius and diameter for MACOR strain reliefs. 

Attachment 1: 20210920_115202.jpg
20210920_115202.jpg
Attachment 2: 20210920_115208.jpg
20210920_115208.jpg
Attachment 3: 20210920_134838.jpg
20210920_134838.jpg
Attachment 4: 20210920_134829.jpg
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Attachment 5: 20210920_171609.jpg
20210920_171609.jpg
Attachment 6: 20210920_170953.jpg
20210920_170953.jpg
  71   Sun Sep 19 09:11:34 2021 CB (remotely)Baking RasPi status
Accessed Pi remotely 

( 1. Without the Internet, the Pi has no way of knowing what time is it.
In case of power loss make sure to set correct date via

sudo date -s 'YYYY-MM-DD HH:MM:SS'

Or all log files will have wrong timestamp )

EDIT: Pi now connected to GSI time server.


2. Temperature logging OK


3. Commands/events logging enabled. Logging to file Log.dat, automatically moved to Logs/$(timestamp)_log.dat on
gracefuly quit.
Cannot test due to TC08 / RE72 not being connected. Please test when possible.


4. Plot_temps.gp gnuplot script currently optimised for 1080p monitor. Monitor in use is 1024x768. 
Please optimise first line of script (size, position) to make it fit while we search for a better monitor.


5. Hostname changed to CARMEbakingpi
  70   Fri Sep 17 16:42:25 2021 JM RSS ML + OGCARME Realignment + Thermocouple installation

Laser surveying team worked till 11. Chamber was too high by 3mm close to the jet target and 6mm by the turbo pump (towards the dipole). 

CARME lowered appropriate amount using bolts under CARME feet. Height checked using a laser on the centre point line of the middle flange turbo end and mid point on the front of the chamber (see images). During lowering front foot swapped and valve supports moved slightly to give more clearance for opening. ~13cm clearance for opening the chamber currently. 

Pipe and single bellow connecting CARME to dipole replaced by two bellows and new pipe. Rest of open ports on chamber closed. 

Thermocouple feedthrough flange installed under the motors flange in the turbo pump section. One internal thermocouple hooked onto kapton cable connected to MACOR and one thermocouple left floating in the chamber. Floating thermocouple corresponds to right output on feedthrough, thermocouple on kapton corresponds to left output on feedthrough. Image taken from flanges at the top of the chamber, quality is poor due to lack of maneouvering space.  

Baking frame partially assembled around the chamber. Full assembly requires removing valve airlines to get under the valve pipe, will be done Monday morning. Took measurements for the RGA around the chamber, should be able to fit in multiple positions without conflict with baking jacket. 

Attachment 1: 20210917_135153.jpg
20210917_135153.jpg
Attachment 2: 20210917_135354.jpg
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Attachment 8: 20210918_134226.jpg
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  69   Thu Sep 16 15:24:29 2021 JM RSSCARME vented + thermocouple feedthrough

Chamber has been vented back to atmosphere. 

Motor was able to be pulled back to insert bloacking pin once at atmosphere.

Thermocouple feedthrough constructed with 4 thermocuples attached. Internal thermocouples each ~200mm in length with external thermocouples each ~1m in length. All were tested by plugging into TC08 and using baking code. Feedthrough will be installed under the motors flange tomorrow. 

Survey team come tomorrow morning, afterwhich ion pump and RGA will also be installed. 

Attachment 1: 1.jpg
1.jpg
Attachment 2: 2.jpg
2.jpg
Attachment 3: 3.jpg
3.jpg
  68   Sat Sep 11 16:01:44 2021 CB RSSPreparations for shutdown
Found CARME pressure at 2E-7 mbar

Raspberry pi took pictures until 4 am and 
then lost contact with camera. Reasons 
unclear. Plugging camera in / out solved 
the issue.  Will have to be investigated 
if it happens again.

Left list of things to do with RSS. In 
particular:
- Install xhv feedthrough and 
thermocouples. Prepared on desk
- Install blocking pin in right hand motor 
after pressure returns to atmosphere
- Cover bellows with aluminium to protect 
from fibreglass when mounting tent 
eventually
- Check all parts available for detector 
supports with mounting sketch Peter sent ( 
RSS to recover sketch)
- Investigate baking program logging. 
Unclear if logging is working - did we 
disable it for some reason? 

Valve on scroll closed. Scroll off. Turbo 
off. Pressure sensors off. Raspberry pi 
off.

Activities to resume on 16 September.



Attached are the pumping down plots
start point:  10.09.2021    19:00 
end point:    11.09.2021    16:00



10.09.2021    19:00    1.09e-6
10.09.2021    20:00    7.57e-7
10.09.2021    21:00    6.17e-7
10.09.2021    22:00    5.36e-7
10.09.2021    23:00    4.82e-7
11.09.2021    00:00    4.42e-7
11.09.2021    01:00    4.10e-7
11.09.2021    02:00    3.84e-7
11.09.2021    03:00    3.62e-7
11.09.2021    04:00    3.43e-7
11.09.2021    15:00    2.29e-7
11.09.2021    16:00    2.31e-7
Attachment 1: turbo_pump.png
turbo_pump.png
Attachment 2: log_scale.png
log_scale.png
  67   Fri Sep 10 18:09:14 2021 CB RSS MLLeak test + baking system test
Leak tested CARME via He leak tester + He 
bottle. No leaks could be found. Some 
indication of potential leak close to 
blind flange on bottom valve - disappeared 
after closer checks.

Outgassing from cables? If so second turbo 
may be required for baking.


Removed leak tester. Scroll on, turbo on. 
Pumping down overnight.


Tested baking system. Missing:
- Monitor (not shipped from DL??)
- Monitor power cable
- Power cable for USB hub (not shipped??)

Could find the first two, but monitor is 
of poor quality.

USB to RS232 cable damaged in shipping 
(poorly secured). Still works, may be 
worth repairing but not trivial. Only 
works plugged in to top USB 3 port on Pi.

System tested and still working aside from 
these issues.


Connected webcam to pi facing IE514 
display. Will take pictures every hour on 
the hour as in DL.

Will stop pumping tomorrow pm due to 
imminent shutdown.

Pressure at 5E-6 mbar decreasing.
ELOG V3.1.4-unknown